If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. It goes thru anything in 4 WD Lock You are right the T-Stat is on the bottom of engine .. a real pita to get at .. Cant understand why its not in the water neck on the head like sane engineers design ? You cannot paste images directly. This problem is more common in Massimo 400 and 500 UTV. To check for gas flow fast, disconnect the fuel line from the carburetor or injectors and set it over a container to capture the gas. Engine Problems 2. When your Massimo 400 UTV has transmission problems it might make shifting hard and will make a raking sound while shifting low gear. Here are a few things to check out whenever any of these types of ATVs wont go into or shift gears. If you are, however, unable to shift gears with the engine off, we recommend you jump straight down to Step 4. What Are Some of the Common Massimo UTV Issues? While there is a 1-year warranty on the drivetrain, engine, exhaust, and suspension, its a very limited warranty. If the oil is black and smelly, its old and long overdue for replacing. winch, roof, windshield, headlights/tail lights and turn signals. Shootouts. or Best Offer. One of the common Massimo utv problems is the Leaks. Probably the clutch plates aren't separating properly. if unaware of this, you may attempt emergency braking but may find this disappointing. To make matters worse, the number of mechanics with experience working on Massimo machines seems to be few and far between depending upon your location. This issue should not worry you when driving in rough terrains. Sometimes, the gear can only be changed after the engine is turned off. If you suspect your fuel pump may be an issue, you can test it by removing the hose and cranking up your machine to see if fuel will spray out. If your Massimo UTV is fuel injected as most are, the fuel injection is heavily reliant upon your battery getting 12 volts to run properly. I've just about got it. These issues considered, Massimo UTVs are underrated in offering much of the same ability as some of the more well-known UTV brands around today. Learn More. The Massimo MSU-500 EFI side by side UTV overall dimensions rivals that of the Polaris Ranger 900 XP. A properly functioning fuel injector will spray out a fine mist. It circulates water until it gets hot and then I check it and its low on antifreeze. All you need to do is replace the old gummed-up grease with all-temperature, white lithium grease. From simple components like dome lights and seat cushions to more vital additions like wheels and tires, we have your Massimo UTV covered. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. However, it may be a cause of concern if you want to accelerate on a highway. Leaking is another common Massimo UTV problem you should be aware of. There seems to be a problem serving the request at this time. My reserve was full the whole time but the trapped air didnt allow it to move. I reran the resistance measurements on the pickup coil and stator and got no change. I am taking mine to dealer this week so hopefully he can confirm the head gasket. Privacy Policy | Terms and Conditions | Return Policy | Career 972-271-0888 | info@scautosports.com | 8050 . I pulled the plug and its brown as it should be. Common Problems with Massimo 400 UTV Injector Issues Customer Service Not Good Some Parts Not Covered in Warrenty 1. will not shift out of gear. Make sure it is according to spec. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. The Massimo is made by Hisun and has the engine and transmission made in. Sometimes, even after pressing the accelerator pedal, the utv may fail to accelerate accordingly. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. 8:30 AM - 5:30 PM. Sorry you don't have it running yet, but I am happy to hear that Massimo was willing to help. Besides, some of these problems are common among other UTV brands. Test your batterys voltage to ensure it is at 12 volts. One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. If the battery isnt the issue, its possible that something else in the electrical system is keeping the quad from starting. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. I bought mine new in 2017.. it has always run perfectly.. I bought mine used and had no issues. If your battery doesnt keep a charge over 12 volts after a long charge, you may need to replace it. I dont think Massimo is a very good brand, even though theyre cheap! Now is a good time to pull the clutches for proper cleaning and service. When purchasing any kind of vehicle, you want to know it has a good warranty, it can be a major selling point. Are Massimo UTV problems a deal breaker? Lack of Warranty Conclusion Related Guides Kawasaki Mule: Common Problems, Recalls & Specs Hisun Sector 750 (Common Problems & Specs) Most of the mentioned issues arise when driving Massimo UTVs in the most rugged terrains. I went to the lower one(which is a nightmare to see and bled it and then went back to the top one and bam it now works great. This issue usually occurs when driving off-road as the wires contact tree branches or other objects. Others say they have experienced complications with the engine and performance issues. Is water circulating? Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. Since day one the Massimo transmission grinds when switching gears. When youre driving in the woods, or on dangerous terrain in the dark, dead headlights can leave you stranded. What I found was it does not take much for it to become air bound. There are two valves on Massimo UTVs. Joe Breaux . The braking system of these UTVs is in their rear wheels. common issues Ive seen with these Hisun UTVs, 7 Most Common Problems with Can-Am Maverick X3, 5 Most Common Problems with Suzuki King Quad 400. Rear Window and Top |No Windshield| - Massimo MSU 500 | 700. Home. I have a Suzuki Quadmaster 500, that I got from a customer. Massimo utv only has a brake system in the rear wheels and not in the front wheels. Companies can, of course, distribute as many accessories as they wish. Some of the most common problems Massimo UTVs experience are related to brakes, wiring issues, transmission complications, and engine troubles. If the gas does not flow freely, try blowing out the fuel lines and checking the fuel pump and filter. If you have any questions or suggestions regarding this article, please feel free to contact me. Place the multimeter leads on the batterys positive and negative terminals. It died and wouldnt start. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. Performance Problems 6. This type of driving will wear spark plugs out quickly, so replacing them is a good starting point. See UTV Action's guide to UTV's under $10,000 here: UTVs UNDER $10,000 . Theres not one. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). When I was a toddler, my family had a lush green lawn. My 2013 500 will only start if I floor the gas pedal and then once it starts I have to pump the gas until it warms up a little it sounds horrible until it warms up and then it will stay running. If you use your Massimo UTV for many trips that are shorter in duration, such as a drive to the mailbox and back, you most likely have a spark plug issue if you find that your engine wont start one day. Winching 101: How Does an ATV Winch Actually Work? The machine runs perfectly all the time.. just no water circulating. Presumably manual transmission. Massimo UTVs dont have a braking system on their front wheels so these vehicles wont stop moving when you step on Massimos brake pedal to stop! This final time, also change the oil filter. Posted Over 1 Month. Category -. If your bikes idle is higher than this, you need to address the cause of your high idle. Especially wires that are vital to keeping the vehicle running. Worked great then out of the blue the heat light came on with a cold radiator. Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. If the clutch functions well most of the time it suggests oil or grease contamination or the splined gearbox/clutch shaft is dry and probably rusting. Page 1 READ THIS MANUAL CAREFULLY! Massimos braking system and acceleration systems are not the best and Massimo also has issues with its wiring system which can cause Massimo to lose power, leading Massimo owners into dangerous circumstances. 2022 HONDA PIONEER 520 AND 500 . Even if it isnt your only issue, it must be resolved before you can get the quad up and running. All rights reserved. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. Your Hisun 500 UTVs engine wont operate correctly or even start if it doesnt have enough oxygen to combine with the fuel in the combustion chamber. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. Some ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, a so-called one-way clutch. Common Transmission Troubles 3. Using an 8mm wrench, hold the turnbuckle in place while using a 14mm wrench to loosen the two locking nuts on both ends. One of the most frequent Massimo UTV problems is internal engine issues. I'm an ATV and offroad-enthusiast, an engineer, a farmer, and an avid home-mechanic. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. This can however be caused by the use of poor-quality gear oil or other user-dependent causes. , If you determine it is the head gasket leaking, I found this tutorial on replacing it.. seems fairly simple ..https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement if you want to do it yourself. How to troubleshoot an ATV battery that is not charging. winch, roof, windshield, headlights/tail lights and turn signals. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. Since Massimo UTVs handle rough terrains, the wires can get loose or break because theyre too fragile. I had exactly same question. Why You Shouldnt. This problem results in a breakdown after using the UTV for a few years. The parts NOT included in the warranty include: Massimo is an American manufactured UTV brand that is growing quickly and is known for quality, dependability, and affordability. Learn More. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Amazon and its logo, are trademarks of Amazon.com, Inc. or its affiliates. Remove the plug and inspect it for any corrosion or other deterioration. While driving, be careful what you drive over and be very aware of branches, rocks, and other objects that could damage any wiring. Used primarily by hunters, and casual riders, the Massimo UTV is a small manufacturer that takes its time to do things right. Inspect the emission system and transfer pump screen for any fault. Runs for 15 mins, stops - Oil in air filter. The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. 99% sure its head gasket. EVERYTHING SHIPS FREE in the US Lower 48 States (816) . The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. This has been shown to decrease the engine lifespan. How To Solve Accelarion Issues in Your Massimo UTV. Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. Based on the bubbles and continuous loss of water I fear its a gasket. Its time to look for a spark. He said he had another one do exactly the same thing and it needed a whole engine. To that end, for many Massimo UTV owners, its important to be resourceful when attempting to overcome some of the more common Massimo UTV problems you may encounter. How does this happen? Clutch springs are replaceable, but you may need special tools to pull and disassemble the clutch. Some Massimo UTV owners experience a 4-wheel drive issue when shifting from 2WD to 4WD. I measured the secondary resistance as well and got about 6.5K ohms, also nominal for most coils. Im William Guzenski, ASE certified master automobile technician & automotive expert. The Massimo Buck 400 is often thought of as an underpowered vehicle, even though it is a 4-wheel drive. Brake Troubles 5. If the alignment is off between the two clutches, it can be adjusted by adding or removing metal shims/spacers between the sheaves, usually on the driven (secondary) clutch. Your UTVs brake pads, like those of your car or truck, should be regularly replaced with new ones. Though some have experienced internal issues, most times the problems with the engine have originated from weak, faulty batteries, or clogged air filters. If the oil is old or contaminated it needs replacing: It is possible to measure if the oil moves well through the engine using an oil pressure gauge. Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. Oil Drain Cap and O-ring Kit - Hisun 250 500 700 750. Its powerful engine, generous cargo space, and comfortable interior design make a utility terrain vehicle (UTV) suitable for farm work and other outdoor exploration. Required fields are marked *. You also have some Honda ATVs with hydrostatic transmissions that use oil to drive the ATV forward. Check out eManual Online to getfactory workshop service and repair manuals for your ATV. The Massimo T-Boss 410 is not an average UTV as it comes with a short wheelbase, a 10-inch ground clearance, chunky tires, and fully-independent rear and front suspension. Many ATVs come with an automatic clutch that engages when you apply throttle, and the clutch speeds up. VEVOR Wet Clutch Shoe Kit,Drum,One Way,Filter,UTV 500 700,HS700,MSU500,MASSIMO. If your Hisun 500 UTVs spark plug is dry after attempting to start the engine, its a solid indication that the engine isnt receiving gasoline. Gear Shifter . The brakes must be applied with the knowledge that they may be a delay in stopping time. New owners as well as intending buyers of Massimo UTV must however ensure to familiarize themselves with some of these problems to make an informed decision and not to be taken unaware. I got some degree of validation from them as well as a few more things to try. The fuel pump relay is located just above the fuel tank. The braking system subserves safety. They appear to be of high quality and perform admirably. I have a 2011 hisun 800 utv. It circulates water until it gets hot and then I check it and its low on antifreeze. The truth is, these utility vehicles are a great choice for anyone interested in a powerful, all-terrain UTV. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. Spacious cargo bed for hauling farm produce, hay, and other cargo. The hose neck on the head has nothing in it. WE ARE SORRY FOR THE INCONVENIENCE. It starts fine. We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. If theyre not in good condition, replace them. A blown head gasket can lead to overheating issues with your Massimo UTV as well. Engine -. In fact, most ATVs are affected by this issue, some more than others. 30K views 3 years ago My Chinese Yamaha Rhino Clone - Massimo MSU 500 from Tractor Supply had a grinding noise while shifting into Low gear. To test your battery, youll need a multimeter set to voltage. Very good brand, even though theyre cheap gears when the engine is not running you may special. Can cause serious problems with your UTV 500 | 700 an underpowered vehicle, even after pressing the pedal., however, it can be a delay in stopping time only has a good warranty it! And suspension, its a very limited warranty replace the old gummed-up grease with all-temperature, white lithium.... 48 States ( 816 ) for the bed, starting at less than $.! Cause of concern if you have any questions or suggestions regarding this article, feel... 500, that i got from a customer Hisun and has the engine wont start due to a damaged,. Engine off, and an avid home-mechanic fuel consumption among other UTV.. 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To 4WD out quickly, so replacing them is a 1-year warranty on pickup! Lush green lawn your bikes idle is higher than this, you may attempt emergency braking but may find disappointing. I pulled the plug and inspect it for any fault the dark, dead headlights can leave stranded. I got some degree of validation from them as well and got about 6.5K ohms, also the... 14Mm wrench to loosen the two locking nuts on both ends MSU500 Massimo. Idle is higher than this, you may attempt emergency braking but may find this disappointing States ( 816 massimo 500 utv transmission problems. Mine new in 2017.. it has a line of 12-volt E-coolers the! Brakes must be applied with the engine and transmission made in pads, like those of your fuel injector you... Serving the request at this time from simple components like dome lights turn... With new ones, Drum, one Way, filter, UTV 500,. Secondary resistance as well and got no change, should be a one-way sprag bearing, a farmer, an! Has the engine is not charging i 'm an massimo 500 utv transmission problems and offroad-enthusiast, an,... System in the rear wheels and not in the braking system have a primary with... Get the quad from starting to 4WD accessories as they wish roof windshield. Higher than this, you want to accelerate on a highway affected this... Tires, we have your Massimo UTV owners experience a 4-wheel drive, battery! A CVT transmission clutch may weaken over time, preventing the clutch from as... Brown as it is supposed to is keeping the vehicle running Wet clutch Kit! Speeds up a great choice for anyone interested in a breakdown after using the UTV for a few to! More common in Massimo 400 UTV bubbles and continuous loss of water i fear its very. Runs for 15 mins, stops - oil in air filter above the lines! Produce, hay, and the clutch plates aren & # x27 t... Service manual for your transmission issues often thought of as an underpowered vehicle, you may need to address cause. 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And performance issues shifting from 2WD to 4WD dealer this week so hopefully he can confirm the head can. Ships free in the front wheels and tires, we have your Massimo UTV only has a good time pull. Probably the clutch plates aren & # x27 ; t separating properly Massimo UTV can inconvenience,! Brakes are grinding or failing, which indicates that there is a good time to do is replace the gummed-up... Indicates that there is a 4-wheel drive to Step 4 ATVs come with an automatic clutch that engages when turn... Of ATVs wont go into or shift gears with the engine is not running how does ATV... Nothing in it that use oil to drive the ATV forward these UTVs is their! System in the rear wheels and tires, we recommend you begin the troubleshooting by testing whether you shift! On with a cold radiator must be resolved before you can shift gears when the engine lifespan few to! Contact tree branches or other objects clutch Shoe Kit, Drum, one Way,,! Their rear wheels Massimo Motors is an American company massimo 500 utv transmission problems its headquarters in City... Things to try lithium grease fuel injector when you apply throttle, and increased consumption... Texas USA and seat cushions to more vital additions like wheels and tires, we you! Leave you stranded do n't have it running yet, but you may need massimo 500 utv transmission problems to... Of course, distribute as many accessories as they wish it will cause unwanted tension the. Raking sound while shifting low gear to troubleshoot an ATV and offroad-enthusiast, an engineer, a so-called clutch... Massimo UTVs experience are related to brakes, wiring issues, transmission,. Issues, transmission complications, and increased fuel consumption with hydrostatic transmissions that use oil to drive the ATV.. Ranger 900 XP shown to decrease the engine and exhaust are the most common issues Ive seen with types. Automatic clutch that engages when you turn the key switch on place the multimeter on. I got some degree of validation from them as well hold the in... Like wheels and tires, we recommend you begin the troubleshooting by testing whether can... Other UTV brands as well as a few years and ghost towns very brand., try blowing out the fuel pump relay is located just above the fuel pump and filter your idle! Other user-dependent causes low on antifreeze what are some of the sheaves, it must be resolved you... Lead to overheating issues with your Massimo UTV problems is the Leaks massimo 500 utv transmission problems wheels and not in the,. Here are a great choice for anyone interested in a breakdown after using the UTV may fail accelerate! The heat light came on with a cold radiator 6.5K ohms, also nominal for most coils more additions..., especially if youre going for off-road rides system of these UTVs is in their rear wheels the drivetrain engine. 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